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OUTBOUND LOGISTICS

Activities involved in converting the inputs into finished products and services. This includes manufacturing, assembling, packaging and testing.

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CUSTOMER SERVICE

Supporting and enhancing the product or service after sale, including customer support, warranties, repairs and maintenance.

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OPERATIONS

The process of transforming inputs into finished goods or services, including tasks like manufacturing, assembling, packaging and testing.

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MARKETING & SALES

Promoting and selling products or services through activities like advertising, sales efforts, pricing and managing distribution channels.

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INBOUND LOGISTICS

 Receiving, storing, and managing materials or inputs that are essential for the production process.

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INFRASTRUCTURE

Company-wide systems and structures that support the entire value chain, such as finance, accounting, legal and organizational structure.

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HUMAN RESOURCE MANAGEMENT

Recruiting, training and managing the company's workforce.

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TECHNOLOGY DEVELOPMENT

Engaging in research, innovation and technological advancements to improve products or services.

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PROCUREMENT

Sourcing and purchasing materials or inputs required for production.

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Advanced Mineral Wool Recycling Technology (AMWRT)
Country: Slovenia

Focus area:Green

Thematic area: Waste reduction and Recycling Technology , Energy-Efficient Technologies, Green & Sustainable materials

TRL phase: TRL 9 - actual system launched on the market (System launched)

Addressed business processes: MANUFACTURING OPERATIONS process , PROCUREMENT process

Expected benefits

Improving reliability and risk reduction
Reduction of costs
Improving productivity
Improving the quality
Higher flexibility
Simplification of operations
Improving business predictability
Turnkey solution
Increased consistency of the process

Advanced Mineral Wool Recycling Technology (AMWRT)

Solution overview

A specialised recycling system for mineral wool waste capable of transforming insulation residues into reusable raw materials. The process combines shredding, controlled binder removal, fibre purification and reintegration into insulation production lines.

Key features

The technology processes 20,000–30,000 tons of mineral wool waste annually with recovered fibre purity above 97% and binder removal efficiency exceeding 95%. Recovered outputs include clean mineral wool fibres and mineral granulates used in construction materials.

Integration and adaptability in manufacturing environments

The solution is designed for integration into existing insulation manufacturing facilities and recycling operations. The system footprint ranges between 600 and 900 m².

Implementation support and training for manufacturers

The company provides implementation support, technical consulting and operational assistance for optimisation of recycling performance and process integration.

Sustainability, compliance and certifications in the EU

The solution complies with the EU Construction Products Regulation and Waste Framework Directive. It reduces the need for virgin mineral extraction by up to 80% and contributes to circular insulation production.

Use cases

Example of successful implementation of solution in manufacturing company.

The technology is intended for insulation manufacturers and waste treatment operators handling glass and stone wool residues.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

The recycling process enables significant reductions in landfill disposal and raw material consumption. Estimated ROI ranges from 6 to 9 years depending on operating conditions.

Link to the solution video or pdf technical documentation.

https://www.knaufinsulation.si

ROI & Costs

Expected return on investment (ROI)

CAPEX: €6–9 million. OPEX: €25–40 per ton. Expected ROI: 6–9 years.

Cost overview: implementation and ongoing expenses

N/A

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