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OUTBOUND LOGISTICS

Activities involved in converting the inputs into finished products and services. This includes manufacturing, assembling, packaging and testing.

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CUSTOMER SERVICE

Supporting and enhancing the product or service after sale, including customer support, warranties, repairs and maintenance.

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OPERATIONS

The process of transforming inputs into finished goods or services, including tasks like manufacturing, assembling, packaging and testing.

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MARKETING & SALES

Promoting and selling products or services through activities like advertising, sales efforts, pricing and managing distribution channels.

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INBOUND LOGISTICS

 Receiving, storing, and managing materials or inputs that are essential for the production process.

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INFRASTRUCTURE

Company-wide systems and structures that support the entire value chain, such as finance, accounting, legal and organizational structure.

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HUMAN RESOURCE MANAGEMENT

Recruiting, training and managing the company's workforce.

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TECHNOLOGY DEVELOPMENT

Engaging in research, innovation and technological advancements to improve products or services.

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PROCUREMENT

Sourcing and purchasing materials or inputs required for production.

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High-Efficiency Construction Waste Sorting & Recycling Line
REUSE
Country: Slovenia

Focus area:Green

Thematic area: Waste reduction and Recycling Technology , Energy-Efficient Technologies

TRL phase: TRL 9 - actual system launched on the market (System launched)

Addressed business processes: MANUFACTURING OPERATIONS process

Expected benefits

Improving reliability and risk reduction
Reduction of costs
Improving productivity
Improving the quality
Higher flexibility
Simplification of operations
Improving business predictability
Turnkey solution
Increase production capacity
Increased consistency of the process

High-Efficiency Construction Waste Sorting & Recycling Line

Solution overview

A fully integrated mechanical processing line for mineral construction and demolition waste designed for continuous separation of concrete, asphalt, masonry and mixed mineral fractions. The system combines crushing, screening, air separation and magnetic extraction technologies to upgrade recovered fractions into secondary raw materials compliant with EU construction standards.

Key features

The solution enables processing capacities between 80,000 and 150,000 tons of construction and demolition waste annually. The technology achieves screening accuracy of ±5% and supports operation up to 6,000 hours per year. Recovered fractions include recycled aggregates, mineral fillers and ferrous metals suitable for reuse in cement and asphalt production.

Integration and adaptability in manufacturing environments

The recycling line can be integrated into existing construction material recovery operations and adapted depending on crusher and module configuration. The system footprint ranges from 800 to 1,200 m² depending on site requirements.

Implementation support and training for manufacturers

Implementation support, operational training and maintenance services are provided for the recycling system. Technical support covers process optimization, compliance requirements and operational efficiency improvements.

Sustainability, compliance and certifications in the EU

The technology complies with the EU Waste Framework Directive, EU Construction & Demolition Waste Recovery Targets and Slovenian Construction Products Regulation (CPR). The solution reduces landfilled mineral waste by up to 90% while replacing primary aggregates with recycled alternatives.

Use cases

Example of successful implementation of solution in manufacturing company.

The solution is suitable for municipalities, recycling operators and construction companies that require efficient treatment and recovery of mineral construction waste streams.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

The technology significantly improves waste recovery rates and reduces dependence on virgin mineral extraction. ROI is estimated between 4 and 7 years depending on local demand for recycled aggregates.

Link to the solution video or pdf technical documentation.

https://alpacem.si/

ROI & Costs

Expected return on investment (ROI)

CAPEX: €2.5–4.0 million depending on configuration. OPEX: €6–12 per ton of processed waste. Expected ROI: 4–7 years.

Cost overview: implementation and ongoing expenses

N/A

Is this service the right solution for you or your company? Send us an inquiry.

Provider of service

Alpacem Cement d.d.

Country: Slovenia

Focus area: Green

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