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OUTBOUND LOGISTICS

Activities involved in converting the inputs into finished products and services. This includes manufacturing, assembling, packaging and testing.

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CUSTOMER SERVICE

Supporting and enhancing the product or service after sale, including customer support, warranties, repairs and maintenance.

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OPERATIONS

The process of transforming inputs into finished goods or services, including tasks like manufacturing, assembling, packaging and testing.

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MARKETING & SALES

Promoting and selling products or services through activities like advertising, sales efforts, pricing and managing distribution channels.

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INBOUND LOGISTICS

 Receiving, storing, and managing materials or inputs that are essential for the production process.

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INFRASTRUCTURE

Company-wide systems and structures that support the entire value chain, such as finance, accounting, legal and organizational structure.

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HUMAN RESOURCE MANAGEMENT

Recruiting, training and managing the company's workforce.

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TECHNOLOGY DEVELOPMENT

Engaging in research, innovation and technological advancements to improve products or services.

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PROCUREMENT

Sourcing and purchasing materials or inputs required for production.

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Chemical Recycling of waste plastics
REUSE
Country: Austria

Focus area:Green

Thematic area: Waste reduction and Recycling Technology

TRL phase: TRL 9 - actual system launched on the market (System launched)

Addressed business processes: INBOUND LOGISTICS process , MANUFACTURING OPERATIONS process , CUSTOMER CUSTOMER SERVICE process , PROCUREMENT process , TECHNOLOGY DEVELOPMENT process , INFRASTRUCTURE process

Expected benefits

Improving reliability and risk reduction
Reduction of costs
Improving productivity
Improving the quality
Higher flexibility
Simplification of operations
Improving business predictability
Turnkey solution
Increased consistency of the process

Chemical Recycling of waste plastics

Solution overview

BDI offers an efficient solution for the chemical recycling of plastic waste with its innovative SynCycle technology. The plant isolates polyolefin plastics from waste streams and converts them to pyrolysis oil. This technology makes it possible to convert plastic waste that would otherwise be incinerated or landfilled, into valuable intermediate products for the chemical industry.

Key features

The SynCycle® solution combines a modular and scalable plant design with proprietary T-CRACKER® pyrolysis technology, enabling the efficient conversion of mixed plastic waste into high-quality circular oil. Its flexible process can handle a wide range of plastic waste streams and can be customized to different capacity requirements. The decentralized plant concept reduces transportation costs and emissions by processing waste close to its source. As a turnkey solution, SynCycle® covers the entire recycling process, from feedstock preparation to circular oil production, backed by BDI''s extensive engineering expertise and more than 70 international reference projects.

Integration and adaptability in manufacturing environments

The modular design enables easy integration into existing industrial facilities. The technology can be customized to specific feedstocks and production requirements and is compatible with standard industrial equipment. BDI provides engineering, commissioning, and process optimization to ensure smooth implementation.

Implementation support and training for manufacturers

BDI supports customers throughout the entire project lifecycle, including engineering, plant construction, commissioning, operator training, maintenance, spare parts supply, and technical support. These services help ensure efficient operation and long-term performance.

Sustainability, compliance and certifications in the EU

The solution supports EU circular economy goals by reducing plastic waste and promoting resource efficiency. BDI is ISO 9001:2015 certified, demonstrating its commitment to quality management. The website does not specify additional environmental certifications for the SynCycle® technology.

Use cases

Example of successful implementation of solution in manufacturing company.

BDI's SynCycle® technology is currently being commissioned at two industrial-scale reference plants in Austria and Spain. These projects demonstrate the commercial deployment of the technology, converting mixed plastic waste into high-quality circular oil for use as feedstock in the chemical and plastics industry.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

Link to the solution video or pdf technical documentation.

Technology overview: https://bdi-bioenergy.com/chemical-recycling/ Video & broschure: get in touch with us! info@syncycle.com

ROI & Costs

Expected return on investment (ROI)

Cost overview: implementation and ongoing expenses

Is this service the right solution for you or your company? Send us an inquiry.

Provider of service

BDI-BioEnergy International GmbH

Country: Austria

Focus area: Green

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