Solution overview

Master Milling Tour offers advanced CNC machining solutions combining precision manufacturing with innovative material flow tracking technology. Operating two state-of-the-art CNC machines (SINO V10 B with Fanuc 0i-MF controller and HAAS VF3), we deliver integrated 3D CAD-CAM design, 3-axis precision milling, wire EDM, and thermal treatments. PROBLEMS SOLVED: High-precision component needs with full traceability; material waste reduction; manufacturing transparency gaps; long lead times; quality consistency challenges; digital-to-physical production integration. MAIN OBJECTIVES: Deliver precision-machined components with Pioneer-level material tracking; optimize material usage through advanced Fusion 360 CAD/CAM integration; accelerate production through modern CNC equipment; ensure quality via continuous monitoring; enable circular economy practices. TARGET INDUSTRIES: Automation, Food Industry, Medical Industry, Civil Engineering, Automotive, Aerospace, Industrial Equipment. Serving companies requiring precision components, prototyping, small-to-medium batch production, and design-to-production integration.

Key features

1. PIONEER-LEVEL MATERIAL FLOW TRACKING Advanced, integrated real-time technologies setting industry standards for resource tracking and transparency - recognized as Pioneer (Level 4/4) in circular economy assessment. Industry-leading material traceability from raw material to finished component. 2. STATE-OF-THE-ART CNC EQUIPMENT SINO V10 B (2021): 1000×620×630mm work envelope, Fanuc 0i-MF control, BT40/12,000 rpm direct drive spindle, ±0.008mm precision, ±0.005mm repeatability, 36 m/min rapid traverse. HAAS VF3 (2004): 1016×508×630mm work envelope, BT40/7500 rpm, 2-speed gearbox, 25 m/min rapid traverse. Latest generation precision machining capability. 3. COMPREHENSIVE SERVICE INTEGRATION End-to-end capabilities under one roof: 3D surveying and CAD design (Fusion 360), 3-axis CNC milling, wire EDM (electroerosion), thermal treatments (hardening, tempering, annealing, normalization), quality control with digital measuring equipment. Eliminates coordination delays. 4. EXPERIENCED FOUNDING TEAM Founded by three specialized professionals (Suciu Andrei, Partila Cosmin, Bartha Győző) combining innovation with technical excellence. Strong investment in circular design skills (Advanced level). Core pillars: Quality-Optimization-Transparency. 5. CIRCULAR ECONOMY LEADERSHIP Despite founding in 2022, achieved exceptional circular economy recognition: THREE Pioneer-level (4/4) ratings (Material Tracking, Data Transparency, Business Model Innovation) and FOUR Advanced-level (3/4) ratings (Strategic Integration, Collaboration, Skills Investment, Brand Reputation) in CI HUB assessment. 6. DIVERSE INDUSTRY EXPERTISE Proven capabilities across Automation, Food Industry, Medical Industry, Civil Engineering sectors. Experience with diverse materials: steel, aluminum, titanium, special alloys, plastics. Complex precision components for demanding applications. 7. ADVANCED CAD-CAM INTEGRATION Fusion 360-based workflow enabling: measurements → 3D CAD design → CAM execution → inspection. Accepts multiple input formats including PDF and hand sketches. Real-time collaboration with engineering team.

Integration and adaptability in manufacturing environments

INTEGRATION INTO EXISTING PROCESSES: Seamless Integration Capabilities: • Fusion 360 CAD-CAM software compatible with all popular 3D formats • Accepts PDF files and hand sketches for design input • Real-time communication via phone, email, and chat with skilled engineers • Material flow tracking systems compatible with client ERP/production systems • Digital platforms facilitate material recovery and reuse (Intermediate level adoption) • Fanuc 0i-MF and HAAS control systems ensure industry-standard compatibility • Regular status updates and production tracking throughout manufacturing CUSTOMIZATION TO SPECIFIC REQUIREMENTS: Highly Flexible Manufacturing: • Custom solutions tailored to exact technical-economic requirements • Priority choice: optimize for price OR delivery time based on client needs • Bespoke thermal treatment specifications (hardening, tempering, annealing, normalization) • Material versatility: steel, aluminum, titanium, special alloys, engineering plastics • Precision machining from ±0.005mm repeatability to ±0.008mm precision • Wire EDM for complex geometries and hard-to-machine materials • Significant investment in circular design skill development (Advanced level) COMPATIBILITY: Technology & Standards Compatibility: • CNC machining: Industry-standard BT40 spindle interface on both machines • Work envelope capabilities: Up to 1016mm × 620mm × 630mm • Rapid traverse speeds: 25-36 m/min enabling efficient production • Maximum spindle speeds: 7,500-12,000 rpm for diverse material processing • Wire EDM for complex geometries impossible with conventional machining • Thermal treatments applicable to ferrous and non-ferrous metals • Quality control using latest digital precision measuring equipment • Compliance with Romanian and EU manufacturing standards • Integration with circular economy data reporting systems Our 3D surveying and Fusion 360 CAD-CAM capabilities enable complete reverse engineering, rapid prototyping, and seamless concept-to-production transition, while maintaining full material traceability throughout the manufacturing process. The combination of modern SINO and proven HAAS equipment provides optimal balance of precision, speed, and reliability.

Implementation support and training for manufacturers

IMPLEMENTATION SUPPORT: Pre-Production Phase: • Free project evaluation and consultation • 3D surveying and reverse engineering if needed • CAD modeling and design optimization using Fusion 360 • Technical-economic solution optimization • Material selection guidance (steel, aluminum, titanium, special alloys, plastics) • Manufacturing feasibility analysis • Timeline and cost estimation • Client choice: prioritize price or delivery time During Production: • Real-time material flow tracking and transparency (Pioneer-level) • Regular status updates on production progress • Open communication via multiple channels (phone, email, chat with engineers) • CNC monitoring on both SINO V10 B and HAAS VF3 machines • Quality control with digital precision measuring equipment • Compliance with manufacturing norms and standards • Adaptive problem-solving with experienced engineering team • Documentation of precision tolerances (±0.005mm repeatability) Post-Delivery: • Quality verification and final inspection • Technical documentation and material certifications • 100% satisfaction guarantee with quality control system • Material flow data and circular economy documentation • Technical support for component integration • Feedback collection for continuous improvement • Long-term partnership for repeat business and scaling TRAINING & KNOWLEDGE SHARING: Circular Economy Knowledge Transfer: • Sharing material flow data and transparency insights • Best practices for material optimization and waste reduction • Informal knowledge sharing within teams and with clients • Collaboration on circular design improvements • Technical consultation on material selection for sustainability • Contributing to industry circular economy data initiatives Technical Support: • Engineering expertise for component design optimization • Material science guidance for thermal treatment selection • CAD/CAM file preparation assistance (Fusion 360 workflows) • Quality specification development support • CNC programming consultation for complex geometries • Wire EDM application guidance

Sustainability, compliance and certifications in the EU

REGULATORY COMPLIANCE: • Full compliance with Romanian and EU manufacturing regulations • CNC machining operations meeting environmental standards • Proper waste management for metalworking operations • Thermal treatment processes complying with emissions standards • Occupational health and safety compliance • Manufacturing norms adherence (quality and safety) CIRCULAR ECONOMY PERFORMANCE: Industry-Leading Capabilities (CI HUB Assessment - September 2024 - Overall Score: 48.21/100): Pioneer Level (Score 4/4) Achievements: • Material Flow Tracking: Advanced, integrated, real-time technologies setting industry standards • Data Transparency: Leading in data accessibility, open access to circular economy data for stakeholders • Business Model Innovation: Recognized industry innovator pioneering new circular business models Advanced Level (Score 3/4) Achievements: • Strategic Integration: Circular economy systematically integrated into business goals and annual planning • Cross-Department Collaboration: Regular, structured collaboration on circular initiatives • Skills Investment: Significant ongoing investment in circular design skills organization-wide • Brand Reputation: Circularity as important brand element positively influencing market reputation KEY SUSTAINABILITY ATTRIBUTES: Material Optimization: • Real-time tracking enables immediate waste identification and minimization • Precision CNC machining (±0.005mm repeatability) reduces material loss • Wire EDM technology for maximum material efficiency in complex geometries • Thermal treatments extend component lifespan reducing replacement cycles • Advanced CAD-CAM optimization minimizes material waste in design phase Circular Economy Integration: • Material flow data supports circular decision-making • Design for longevity and potential material recovery • Collaboration with select suppliers on circularity (Intermediate level) • Contribution to industry circular economy data initiatives • Pioneer-level transparency enabling client sustainability reporting AREAS FOR DEVELOPMENT (Transparent Growth Journey): The CI HUB assessment identified opportunities for enhancement: • Formal circular economy training programs (Currently Basic level - implementing structured training) • Dedicated circular economy budget allocation (Currently Basic level - establishing dedicated funding) • Comprehensive sustainability reporting with circular metrics (Currently Basic level - developing systems) • Government program participation and enhanced regulatory engagement (Currently Basic level - expanding involvement) Note: As a young company (founded 2022), Master Milling demonstrates remarkable circular economy leadership with THREE Pioneer-level achievements and FOUR Advanced-level ratings, while openly acknowledging areas for continued development. Our strong technological foundation and committed team position us for rapid advancement in formal certifications and comprehensive sustainability reporting systems.

Example of successful implementation of solution in manufacturing company.

PROJECT: Precision Components for Industrial Automation Equipment Manufacturer SCOPE: Design, prototype, and production of complex machined components requiring high precision tolerances, material traceability, and compatibility with automated assembly systems. CHALLENGES: Client needed rapid prototyping with full material tracking; complex geometries requiring 3-axis CNC and wire EDM; tight tolerances (±0.01mm); multiple material types (aluminum and stainless steel); material certification requirements; accelerated timeline for production ramp-up; real-time production visibility for JIT inventory management. SOLUTION IMPLEMENTATION: • 3D surveying and reverse engineering using Fusion 360 • CAD-CAM optimization for efficient multi-axis machining • 3-axis precision CNC milling on SINO V10 B (±0.005mm repeatability) • Wire EDM for complex internal geometries and tight tolerances • Custom thermal treatments (hardening/tempering) for wear resistance • Pioneer-level material flow tracking providing real-time transparency • Digital communication ensuring client visibility throughout 4-week production cycle RESULTS: All components delivered within ±0.008mm tolerances; zero quality defects through digital precision measurement; complete material traceability documentation supporting client ISO certifications; 30% faster delivery than previous supplier; client gained valuable circular economy data for sustainability reporting; established long-term partnership with repeat orders across automation and food industry applications. DIFFERENTIATORS: Integrated approach (design-to-production-to-tracking) eliminated coordination delays between vendors; real-time material tracking provided unprecedented transparency; young dynamic team enabled rapid adaptation; combination of modern SINO and proven HAAS equipment offered optimal precision-speed balance.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

CASE STUDY: Material Flow Transparency Innovation CHALLENGE & CONTEXT: Manufacturing sector traditionally lacks material flow visibility, leading to waste, inefficiency, and inability to participate in circular economy initiatives. Clients increasingly demand sustainability data and complete traceability for their own reporting requirements and competitive differentiation. OUR SOLUTION IMPLEMENTATION: Developed and implemented Pioneer-level (industry-leading) material flow tracking system: • Real-time resource monitoring throughout entire CNC production process • Advanced digital technologies for automated data capture on both machines • Open-access circular economy data for stakeholders • Integration capabilities with client ERP and reporting systems • Contribution to industry-wide circular economy data initiatives • Material traceability from raw stock through finished component IMPACT & RECOGNITION: • Achieved "Pioneer" (Level 4/4) rating in CI HUB Circular Economy Assessment for material tracking • Only area scoring maximum level across all seven assessment categories • Provides clients with unprecedented transparency into material usage and waste generation • Enables data-driven decisions for circular economy optimization • Positioned Master Milling as industry innovator in manufacturing sustainability • Supports client sustainability certifications and reporting requirements CLIENT VALUE: Clients receive detailed material flow documentation enabling their own circular economy reporting; transparency builds trust and long-term partnerships; data insights support continuous improvement initiatives; demonstrates manufacturing sustainability credentials to their stakeholders and customers.

Link to the solution video or pdf technical documentation.

www.master-milling.ro (Company website with services overview, team information, contact details, project examples)

Expected return on investment (ROI)

Cost overview: implementation and ongoing expenses