Solution overview

"The Dassault Systèmes Solutions Center (DSSC) at the Technical University of Cluj-Napoca provides advanced reverse engineering solutions that enable industrial partners to digitally recreate, analyse, and optimise physical products or components. Using integrated Dassault Systèmes technologies such as CATIA, 3DEXPERIENCE, and DELMIA, the DSSC supports the complete digital workflow - from 3D scanning and point cloud processing to model reconstruction, validation, and digital twin creation. Main objectives: 1. To transform physical parts into accurate 3D digital models for design optimisation, reproduction, or quality assessment. 2. To accelerate innovation through the integration of reverse engineering with simulation, manufacturing, and lifecycle management tools. 3. To support companies in their digital transformation by providing access to high-end engineering and design technologies. 4. To enhance sustainability and circular economy practices through remanufacturing and re-engineering solutions."

Key features

"1. Full Integration within the Dassault Systèmes’ 3DEXPERIENCE Ecosystem Unlike standalone reverse engineering services, DSSC offers a fully integrated workflow - from 3D scanning and geometric reconstruction to simulation, design optimization, and manufacturing – all within the 3DEXPERIENCE platform. This ensures seamless data continuity, traceability, and high-quality digital outputs. 2. High-precision digital reconstruction and validation The solution combines metrology-grade 3D scanning with advanced surface reconstruction tools in CATIA and Geomagic, enabling the creation of CAD-accurate digital twins validated against original point clouds or CMM measurements. 3. Customized engineering support and co-development As part of an academic–industrial hub, DSSC provides tailored support for each partner, including training, co-design, and digital workflow development. This collaborative approach differentiates DSSC from commercial service providers focused only on output delivery. 4. Integration with simulation and manufacturing environments Reverse-engineered models can be immediately transferred into DELMIA for virtual process planning, ergonomics analysis, and manufacturing simulation – shortening development cycles and improving production readiness. 5. Research-based innovation and knowledge transfer Embedded within the Technical University of Cluj-Napoca, DSSC combines academic expertise with industrial applicability, ensuring that companies gain access to the latest methods in digital twin generation, parametric modelling, and sustainability-oriented redesign."

Integration and adaptability in manufacturing environments

"The DSSC reverse engineering solution is highly adaptable and easily integrable into existing industrial environments. Built on the Dassault Systèmes 3DEXPERIENCE platform, it supports standard CAD/CAM/PLM data formats (STEP, IGES, STL, JT, etc.), ensuring full interoperability with most design, simulation, and production systems already used in manufacturing. The solution can be implemented as a standalone service – for digital reconstruction or quality verification – or embedded into the company’s ongoing design and production workflows, enabling seamless collaboration between design, engineering, and manufacturing teams. Moreover, DSSC provides integration support and training, facilitating a smooth transition from physical data acquisition to digital model utilization within existing PLM or MES systems, with minimal disruption to operational processes."

Implementation support and training for manufacturers

"The Dassault Systèmes Solutions Center (DSSC) offers comprehensive implementation and post-implementation support to ensure that industrial partners fully benefit from reverse engineering and digital twin solutions. I. During implementation, DSSC provides: I.1. Technical consultancy and workflow setup, including equipment calibration, data acquisition strategies, and digital model reconstruction. I.2. Custom adaptation of the 3DEXPERIENCE environment to align with the company’s design and manufacturing processes. I.3. Collaborative project assistance, enabling joint development of pilot cases and proof-of-concept demonstrations. II. Post-implementation, DSSC ensures continued support through: II.1. Dedicated training programs for engineers and technicians on CATIA, DELMIA, and reverse engineering best practices. II.2. Access to expert resources and mentoring, facilitating knowledge transfer and long-term skill development. II.3. Continuous improvement sessions to help companies integrate new tools, optimize workflows, and expand digitalization capabilities. II.4. These services ensure a sustainable and scalable adoption of digital engineering technologies in line with Industry 4.0 and circular economy principles."

Sustainability, compliance and certifications in the EU

Not applicable

Example of successful implementation of solution in manufacturing company.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

Link to the solution video or pdf technical documentation.

Expected return on investment (ROI)

Cost overview: implementation and ongoing expenses