Country: Slovenia
Focus area:Green, Digital
Thematic area:
Digitalization and Connectivity, Automation and Robotics, Data Analytics and Artificial Intelligence, Cyber Security and Digital Trust, Renewable energy technologies, Energy-Efficient Technologies
TRL phase: TRL 9 - actual system launched on the market (System launched)
Addressed business processes: MANUFACTURING OPERATIONS process , INFRASTRUCTURE process
Solution overview
The SG Connect technological solution is a digital platform that connects producers and consumers of electrical energy within a virtual environment, enabling real-time optimization of energy flow. The system includes solar power plants, energy storage units, and hybrid inverters, facilitating the management of energy production, storage, and consumption, thereby increasing self-sufficiency and efficiency. It also features a mobile application for control and monitoring, offering functionalities like consumption optimization, demand response, and backup power supply. The target audience includes households, businesses, and industrial facilities seeking to reduce energy costs, enhance grid independence, and contribute to carbon footprint reduction.
Key features
SG Connect differentiates itself through real-time energy management, integrating solar power, energy storage, and hybrid inverters to optimize energy flow. Its mobile app enables users to monitor and control consumption, leveraging dynamic market prices for cost savings. Key features include demand response, peak shaving, and backup power that activates within 20 milliseconds during outages. The solution supports integration with smart homes and electric vehicles, enhancing user control and efficiency. Additionally, it ensures high cybersecurity standards with EU-based servers, providing reliability and data protection.
Integration and adaptability in manufacturing environments
SG Connect offers easy integration into existing manufacturing processes due to its flexible architecture and plug-and-play design. It can be customized to meet specific energy needs, allowing tailored energy management through its advanced control features and mobile app. The system is compatible with common manufacturing equipment, as it supports integration with smart meters, energy storage, and various energy sources, such as solar and EV chargers. Its modular design ensures seamless adaptation to different scales of energy demand, making it suitable for both small-scale operations and large industrial facilities.
Implementation support and training for manufacturers
SG Connect offers comprehensive support services, including 24/7 technical support, remote monitoring, and troubleshooting through the mobile app. Companies receive assistance with installation, system setup, and integration into existing processes. Regular maintenance and system updates ensure optimal performance. Training programs are available to help users maximize the benefits of the solution, focusing on energy management, system customization, and best practices for efficiency. These programs are essential for understanding advanced features like dynamic pricing and demand response, ensuring companies achieve maximum energy savings.
Sustainability, compliance and certifications in the EU
SG Connect complies with key environmental regulations and industry standards, including the use of EU-based servers, ensuring data security and privacy in alignment with European data protection laws. The solution supports sustainable energy practices, such as reducing carbon footprints and optimizing self-consumption, which aligns with global sustainability goals. It is compatible with common standards for energy storage systems and smart grids. Certifications include compliance with standards like SIST EN 61439 for safety and performance. The system’s performance is validated through rigorous testing, ensuring reliability and efficiency in diverse operational conditions.
Example of successful implementation of solution in manufacturing company.
A successful example of SG Connect implementation is in a medium-sized manufacturing company focused on electronics production. The company integrated SG Connect with its existing solar power system and energy storage, optimizing its energy use and reducing peak energy demand through load shifting and dynamic pricing features. This allowed the facility to use stored solar energy during peak hours, cutting grid energy costs by 25%. The backup power feature ensured uninterrupted production during grid outages, avoiding costly downtimes. Additionally, the real-time monitoring capabilities provided insights into energy consumption, allowing further efficiency improvements.
Case studies or testimonials showcasing the impact of the solution on real-world operations.
Provided information emphasizes its benefits, such as significant energy cost reduction, improved energy self-sufficiency, and enhanced resilience through backup power capabilities. For more detailed case studies or testimonials, it would be best to reach out directly to the provider or authorized SG Connect partners, who may offer access to client success stories and implementation examples in various industries.
Link to the solution video or pdf technical documentation.
www.ngen-group.eu
Expected return on investment (ROI)
The expected ROI (Return on Investment) for manufacturing companies implementing the SG Connect solution typically ranges between 3 to 5 years. This is influenced by several factors, including the scale of the installation, existing energy consumption patterns, local energy tariffs, and incentives for renewable energy adoption. By optimizing energy use, leveraging dynamic pricing, and utilizing solar energy storage, companies can reduce energy costs by up to 20-30%, which accelerates the payback period. Additional savings come from demand response capabilities and reduced downtime through backup power, further enhancing overall ROI.
Cost overview: implementation and ongoing expenses
The initial costs of implementing the SG Connect solution include the purchase of hardware such as solar panels, energy storage units, hybrid inverters, and the Smart Box, along with installation and integration expenses. Depending on the scale, these costs can range from €10,000 for smaller systems to over €100,000 for larger industrial setups.
Ongoing expenses include maintenance of hardware, software updates, and potential subscription fees for access to the SG Connect platform and support services. Additionally, annual costs for system inspections, especially if tied to extended warranties, and possible costs for data connectivity (e.g., LTE modules) should be considered.
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