Solution overview

Ecoplastomer® is the first circular thermoplastic elastomer (TPE) created by Ecopolplast. Ecoplastomers made 100% from recycled content - post-consumer recycled plastic and tyre rubber crumb, reduce CO2 emissions by up to 65% and save production costs. Ecopolplast`s innovative technology creates a strong bond between rubber and plastic. Lack of additives makes the Ecoplastomers easily recyclable and completely circular. Any product made from Ecoplastomer® can be flaked and reintroduced into the production cycle while maintaining quality. Furthermore, every grain of purchased materials can be returned to the production process, enabling manufacturers to achieve zero waste production. Its density and hardness are similar to traditional TPEs, making it suitable for various applications including automotive, construction, home and garden, office furniture, sports equipment, and storage solutions, presenting a sustainable circular alternative to traditional plastomers and plastics.

Key features

100 percent Recycled Content: Ecoplastomer® is made solely from recycled content, eliminating the need for virgin plastomer and even majority of plastics made from crude oil. Quality on par with traditional TPEs: Density and hardness are similar to traditional (virgin) TPEs, making it easy to incorporate Ecoplastomer®. Significant reduction in production costs: Zero-waste production - every grain of the purchased material can be returned to the production process. Up to 65% CO2 reduction: Production process of Ecoplastomers emits up to 65% less CO2 than traditional plastomers. Fully Circular. Easily Recyclable: Any product made from Ecoplastomer® can be recycled repeatedly. This way, the recycled content does not go to the landfill and stays in the closed loop. No chemical additives: Ecopolplast patent technology creates strong bonding of rubber and plastic without chemical additives or stabilisers. Scent-neutralised - suitable for indoor: It reassesses how we approach the use of recycled materials in product manufacturing, e.g. automotive, construction, sports equipment, home and garden or storage solutions. Performance: Currently, two types of Ecoplastomer® are available: with PP and HDPE. All composites show excellent balance of stiffness, resilience, impact and UV-light resistance as well as dimensional stability. Easy to implement in the mass production process: Processing method is the same as for traditional TPEs, it is equally easy to implement in the manufacturing process.

Integration and adaptability in manufacturing environments

Ecoplastomer® can be easily integrated into standard manufacturing processes due to its similar physical properties to traditional TPEs. It is compatible with common manufacturing technologies and equipment, ensuring a smooth transition for manufacturers looking to adopt more sustainable practices. Customization to specific manufacturing requirements is also possible, providing flexibility in its application.

Implementation support and training for manufacturers

Ecopolplast provides comprehensive support services during the implementation and post-implementation phases. This includes educational programs and resources to help companies maximize the benefits of using Ecoplastomer®. The support ensures that companies can seamlessly integrate the new material into their production processes and leverage its full potential for sustainability and cost savings​.

Sustainability, compliance and certifications in the EU

Ecoplastomer® complies with relevant environmental regulations and industry standards in the EU. ISO 9001:2015 Quality Management System-Accredited. Life Cycle Assessment (LCA) analysis. RecyClass Certifications. EN71-3 certification Furthermore, received recognition from the Stena Circular Economy Award as a Leader of the Circular Economy, validating the performance and sustainability of their solution. This accreditation underscores their commitment to promoting a circular economy and reducing environmental impact.

Example of successful implementation of solution in manufacturing company.

In recent injection process trials, automotive parts made from Ecoplastomer® demonstrated equal or superior quality to their traditional counterparts. ​Remarkably, we achieved almost 13% reduction in injection time for one component. ​ 2. Ecoplastomer® has Undergone Rigorous ​Coating Adhesion Tests, Demonstrating its​ Exceptional Compatibility with Various Coatings. ​ Test results conducted in Wrocław laboratories confirm that our product's unique structure eliminates the need for any specific pre-coating preparation, making it a highly efficient choice for coating applications. Additionally, Ecoplastomer® successful performance in these tests underscores its reliability and suitability for diverse coating needs. 3. Ecoplastomers have Undergone​ Successful Testing in Spray Coating ​to Protect Metal Step from External Factors. The experiment on Ecoplastomer® PP 70 revealed that our 100% recycled content thermoplastic material sprays very well, ​and a lower consumption of materials (about 8%) was demonstrated compared to traditional polyolefin. 4. Ecoplastomer® Offers Optimal ​Balance of Durability ​and Elasticity: Paint Boxes Manufactured from Ecoplastomer® PP 70​. The use of our circular thermoplastic material significantly enhances the durability of paint containers. Ecoplastomer® contains recycled rubber, allowing for flexibility that prevents the lid hinge from cracking.​ Ecoplastomer® eliminates the need to seal the lid immediately after injection, while the product is still hot. This flexibility simplifies the production process, allowing for more efficient manufacturing without compromising the integrity of the product.​ 5. Successful Use of ​Ecoplastomers in​ Thermoforming. The sample was made by thermoforming the Ecoplastomer® PP 70 from a 2 mm plate produced by a press.​ These parts are suitable for creating closed, hollow products using laser welding.​ 6. Successful Usage of Ecoplastomers for ​3D Printing. To start the process, we needed to produce the filament using Ecoplastomer®. This was achieved using a single-screw extruder. The final stage of the extrusion process involved winding the filament onto a spool with a winder.​ Afterward, we utilized a Prusa MK3S 3D printer to print two samples, ISO 178 and ISO 527, with a solid structure at 100% infill. The printer was equipped with a Volcano (E3D) nozzle with a 0.8mm diameter, and we designed an additional thermal shield for it.​

Case studies or testimonials showcasing the impact of the solution on real-world operations.

All the use cases illustrate their impact on operations. They either reduce injection times, minimize material waste, or eliminate the need for extra materials that are typically necessary when using traditional thermoplastics. As a result, these improvements lead to lower production costs.

Link to the solution video or pdf technical documentation.

https://ecoplastomer.eu/ecoplastomer-achieves-reduction-in-injection-time/ https://ecoplastomer.eu/exploring-ecoplastomer-another-coating-test-was-successfully-completed-in-the-peter-lacke-laboratory-in-wroclaw-a-case-study/ https://ecoplastomer.eu/coating-tests-product-made-of-recycled-content-tpe/ https://ecoplastomer.eu/successful-implementations-of-100-recycled-content-tpe/ https://ecopolplast-my.sharepoint.com/:b:/g/personal/anna_chorna_ecopolplast_pl/EbJ6zaW9G6JMlT5nQEGMjI0B2rJHQ1JkkBSbjp79OFffRw?e=AG0dKr

Expected return on investment (ROI)

Cost overview: implementation and ongoing expenses